Pouch Fill and Seal Machine

8 stations, single bag

PLC control with touch screen operation

CAM-driven control platform

Highly durable welded steel frame

Waterproof system makes cleaning more convenient

Pouch presence detection – no filling, no sealing

Bag deflation with wire guide or push bars

Automatic deoxidizer feeding station

Two step sealing process guarantees clean sealing

Cooling station for liquid products

Our most popular simplex premade pouch fill and seal machine for bags up to 245 mm wide at speeds up to 50. cycles per minute

Model	4S-250	6S-200	8S-200A	8S-250	8S-260	8S-300	10S-160
Number of stations	4	6	8	8	8	8	10
Number of Lanes	1	1	1	1	1	1	1
Maximum Speed Per Minute (dry cycle)	25	50	35	50	50	40	50
Bag Gripping Range (mm)	90-250mm	70-200mm	100-200mm	90-235mm	100-245	200-300	90-150mm
Maximum Bag Length (mm)	300mm	300mm(350mm with extender)	300mm(350mm with extender)	380mm(420mm with extender)	380mm(420mm with extender)	430mm	300mm
Power Supply	4.5kw (38oV,three-phase,60Hz.,)	4.5kw (38oV,three-phase,60Hz.,)	4,5kw (38oV,three-phase,60Hz.,)	4.5kw (38oV,three-phase,60Hz.,)	4.5kw (38oV,three-phase,60Hz.,)	4.5kw (38oV,three-phase,60Hz.,)	4.5kw (38oV,three-phase,60Hz.,)
Compressed Air	Approx. 400NL/min, 3~4kgf/cm2	Approx.500NL/min,4-5kgf/cm	Approx. 600NL/min, 5~6kgf/cm2	Approx. 600NL/min, 5~6kgf/cm2	Approx. 600NL/min, 5~6kgf/cm2	Approx. 600NL/min, 5~6kgf/cm2	Approx. 600NL/min, 5~6kgf/cm2

Options:

Proprietary Yashicun robotic pick & place bag infeed system
Product filling – can be integrated with multi-head scales, volumetric fillers and auger fillers
Long raised rotary shaft extender for longer bags
Extended bag magazine
Date coding: emboss, hot stamp, inkjet or thermal transfer
Quality control: checkweigher, metal detector, X-ray inspection
Dust suction nozzles and dust collector
Product settler
Bag supporter for heavy fills
Gas flush
Bag rejection system
Stand-up discharge

Electrical Configuration:

Main Conponents	Supplier
PLC	Siemens
Touch Screen	Siemens
Inverter	Schneider
Vacuum generator	SMC Japan
Photocell Autonics Korea	BANNER
Main Motor	Siemens
Pneumatic Parts	SMC Japan
The electromagnetic valve	SMC Japan

In today's fast-paced industrial environment, efficient and reliable packaging solutions are critical for businesses looking to maintain a competitive edge. One such solution that has gained significant popularity is the Pouch Fill and Seal Machine. This innovative equipment is designed to automate the process of filling and sealing pouches, offering numerous advantages over traditional manual methods. In this article, we will explore the features, benefits, and applications of pouch fill and seal machines, highlighting why they are indispensable in modern packaging operations.

What is a Pouch Fill and Seal Machine?

A Pouch Fill and Seal Machine is a specialized device used to fill pre-formed pouches with various products, such as liquids, powders, granules, or solid items, and then seal the pouches to ensure product integrity and safety. These machines are widely employed in industries ranging from food and beverages to pharmaceuticals, cosmetics, and chemicals. By automating the filling and sealing processes, pouch fill and seal machines enhance efficiency, reduce labor costs, and improve product quality.

Pouch Fill and Seal Machine Key Features and Benefits

1. High Efficiency and Productivity
   - Pouch fill and seal machines are designed to operate at high speeds, significantly reducing the time required to package products. This increased efficiency translates to higher productivity and throughput, allowing businesses to meet growing demand and expand their market reach.
2. Precision and Consistency
   - These machines offer precise control over the filling process, ensuring consistent product weights and volumes. This precision helps minimize waste, reduce product giveaway, and maintain product quality, which is essential for customer satisfaction and brand reputation.
3. Versatility
   - Pouch fill and seal machines are highly versatile and can accommodate a wide range of pouch sizes and materials. Whether you need to package small single-serving portions or larger quantities, these machines can be easily adjusted to suit your specific needs. Additionally, they can handle various product types, from liquids and pastes to powders and solids.
4. Enhanced Safety and Hygiene
   - The automated nature of pouch fill and seal machines reduces the risk of contamination and ensures a hygienic packaging environment. This is particularly important in industries such as food and pharmaceuticals, where product safety is paramount. Many machines also feature advanced cleaning and sterilization systems to further enhance hygiene standards.
5. Cost-Effectiveness
   - By automating the packaging process, pouch fill and seal machines help reduce labor costs and minimize the need for manual intervention. The increased efficiency and reduced waste also contribute to lower overall production costs, making these machines a cost-effective investment for businesses of all sizes.
6. Customizable Options
   - Pouch fill and seal machines often come with a variety of customization options to meet specific industry requirements. For example, some machines may include features such as nitrogen flushing to extend product shelf life, or vacuum sealing for enhanced preservation. Customizable options allow businesses to tailor the machine to their unique needs and optimize their packaging processes.
7. Ease of Use and Maintenance
   - Modern pouch fill and seal machines are designed with user-friendly interfaces and intuitive controls, making them easy to operate and program. Many models also feature modular designs that simplify maintenance and repairs, reducing downtime and ensuring continuous operation.
8. Sustainability
   - As environmental concerns become increasingly important, pouch fill and seal machines offer a sustainable packaging solution. By using pre-formed pouches, these machines generate less waste compared to traditional packaging methods. Additionally, many pouch materials are recyclable, further reducing the environmental impact of packaging operations.
9. Flexibility in Packaging Design
   - Pouch fill and seal machines can accommodate a wide range of pouch designs, including stand-up pouches, gusseted pouches, and resealable pouches. This flexibility allows businesses to choose the most suitable packaging format for their products, enhancing consumer convenience and appeal.
10. Integration with Other Systems
    - Pouch fill and seal machines can be easily integrated with other packaging and production systems, such as conveyors, labelers, and case packers. This integration enables seamless workflow management and enhances overall operational efficiency.
 

Applications of Pouch Fill and Seal Machines

Pouch fill and seal machines find applications in a diverse range of industries, including:
- Food and Beverage: Packaging of snacks, coffee, tea, spices, sauces, and beverages.
- Pharmaceuticals: Packaging of powders, capsules, tablets, and liquid medications.
- Cosmetics and Personal Care: Packaging of creams, lotions, shampoos, and conditioners.
- Chemicals: Packaging of industrial chemicals, fertilizers, and pesticides.
- Pet Food: Packaging of dry and wet pet food products.
In each of these industries, pouch fill and seal machines play a vital role in ensuring product quality, safety, and consumer satisfaction.

Conclusion

The Pouch Fill and Seal Machine represents a significant advancement in packaging technology, offering numerous benefits that enhance efficiency, productivity, and product quality. Its versatility, precision, and ease of use make it an ideal choice for businesses across various industries. As the demand for efficient and sustainable packaging solutions continues to grow, pouch fill and seal machines are poised to play an increasingly important role in shaping the future of packaging. Investing in this technology can provide businesses with a competitive advantage, helping them meet the evolving needs of consumers and stay ahead in the marketplace.